{"id":14426,"date":"2022-12-20T15:28:10","date_gmt":"2022-12-20T14:28:10","guid":{"rendered":"http:\/\/wordpress.p614908.webspaceconfig.de\/uncategorized\/how-can-a-new-product-simplify-maintenance-and-reduce-costs"},"modified":"2023-02-28T11:38:00","modified_gmt":"2023-02-28T10:38:00","slug":"how-can-a-new-product-simplify-maintenance-and-reduce-costs","status":"publish","type":"post","link":"https:\/\/www.melecs.com\/en\/how-can-a-new-product-simplify-maintenance-and-reduce-costs","title":{"rendered":"How can a new product simplify maintenance and reduce costs?"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"14426\" class=\"elementor elementor-14426 elementor-10089\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-7982ebf elementor-section-height-min-height elementor-section-items-bottom blue-banner elementor-section-boxed elementor-section-height-default\" data-id=\"7982ebf\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-7af32a0b\" data-id=\"7af32a0b\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-152cb95e elementor-widget elementor-widget-heading\" data-id=\"152cb95e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">How can a new product simplify maintenance and reduce costs?<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3c18165e elementor-widget elementor-widget-breadcrumbs\" data-id=\"3c18165e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"breadcrumbs.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<p id=\"breadcrumbs\"><span><span><a href=\"https:\/\/www.melecs.com\/en\">Home<\/a><\/span><\/span><\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-309714b elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"309714b\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-32f1457\" data-id=\"32f1457\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c81449c elementor-widget elementor-widget-heading\" data-id=\"c81449c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">PCB development for improved maintenance and cost savings<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cb8f1c0 elementor-widget elementor-widget-text-editor\" data-id=\"cb8f1c0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Based on this starting point, our customer requested us to develop an electronic control unit for a lifting and dropping system with synchronous and group operation that is controlled at the push of a button via an app. A further requirement of the electronics was that it could safely overcome a height of up to 20 meters. The electronics are to be designed in such a way that different payload classes (10, 20, 50 and 70kg) can be implemented with one layout using different assembly variants. In addition, power supply is monitored and a service notification automatically sent in the event of an error. One particular challenge was that usability and networked control had to be in harmony with strict safety regulations. In 2020 we began work on the development, and not the fully mechatronic system could be delivered to the customer.<\/p>\n<ul>\n<li>Given the requirements above, the controller we developed stands out for:<\/li>\n<li>Mesh networkable.<\/li>\n<li>The lifting systems communicate with each other.<\/li>\n<li>Additional machines can be easily integrated into the existing network.<\/li>\n<li>The lifting systems can be controlled together\/synchronously as a group.<\/li>\n<li>Operation is possible via smartphone or tablet instead of a proprietary remote control.<\/li>\n<li>The four load class variants can largely be covered by the same spare parts. We were thus able to achieve a cost reduction of some 15%-20%.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-41fb8d7 elementor-widget elementor-widget-image\" data-id=\"41fb8d7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"470\" src=\"https:\/\/www.melecs.com\/wp-content\/uploads\/2022\/10\/produktneuheit-wartung-melecs-gmbh-1024x601.webp\" class=\"attachment-large size-large wp-image-10095\" alt=\"Produktneuheit Wartung - Melecs\" srcset=\"https:\/\/www.melecs.com\/wp-content\/uploads\/2022\/10\/produktneuheit-wartung-melecs-gmbh-1024x601.webp 1024w, https:\/\/www.melecs.com\/wp-content\/uploads\/2022\/10\/produktneuheit-wartung-melecs-gmbh-300x176.webp 300w, https:\/\/www.melecs.com\/wp-content\/uploads\/2022\/10\/produktneuheit-wartung-melecs-gmbh-768x451.webp 768w, https:\/\/www.melecs.com\/wp-content\/uploads\/2022\/10\/produktneuheit-wartung-melecs-gmbh.webp 1200w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\"><figure>\n\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.melecs.com\/wp-content\/uploads\/2022\/10\/produktneuheit-wartung-melecs-gmbh-1024x601.webp\" alt=\"\" loading=\"lazy\" width=\"800\" height=\"470\"><figcaption>Test labeling<\/figcaption><\/figure><\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d8c84d6 elementor-widget elementor-widget-heading\" data-id=\"d8c84d6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The electronics includes the following functions<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2771474 elementor-widget elementor-widget-text-editor\" data-id=\"2771474\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul>\n<li>Performing STM32F302 ARM Cortex M4 processor<\/li>\n<li>Control of a 24V DC motor (incl. motor current measurement) with a full bridge Motor Gate Driver configurable via SPI<\/li>\n<li>Assessment of the sensors for position recognition of the movable parts<\/li>\n<li>Integration of a Bluetooth Mesh module for connection to a smartphone or tablet. The firmware and application software required for this were also developed by Melecs BU Industrial.<\/li>\n<\/ul>\n<p>We are currently in an extended test phase with the customer to come closer to the next step for the series production that is planned to begin shortly.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-2666226d elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"2666226d\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-61bfd954\" data-id=\"61bfd954\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1b7533b elementor-widget elementor-widget-post-info\" data-id=\"1b7533b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"post-info.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-inline-items elementor-icon-list-items elementor-post-info\">\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-repeater-item-391fbed elementor-inline-item\" itemprop=\"datePublished\">\n\t\t\t\t\t\t<a href=\"https:\/\/www.melecs.com\/en\/2022\/12\/20\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text elementor-post-info__item elementor-post-info__item--type-date\">\n\t\t\t\t\t\t\t\t\t\t<time>20.12.22<\/time>\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t<\/li>\n\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-694e7396 elementor-widget 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You want to learn more about our services, or you have a specific inquiry? Our experts are happy to help. <\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4a0c0a21 elementor-widget elementor-widget-text-editor\" data-id=\"4a0c0a21\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p> Want to learn more about our services, or do you have a specific inquiry? Our experts are happy to help. <\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6e731223 elementor-widget elementor-widget-button\" data-id=\"6e731223\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.melecs.com\/en\/contact\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">CONTACT US<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-33a0ceed\" data-id=\"33a0ceed\" data-element_type=\"column\" data-e-type=\"column\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-1e4375cb elementor-hidden-desktop elementor-hidden-tablet_extra elementor-widget elementor-widget-spacer\" data-id=\"1e4375cb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>How can a new product simplify maintenance and reduce costs? PCB development for improved maintenance and cost savings Based on this starting point, our customer requested us to develop an electronic control unit for a lifting and dropping system with synchronous and group operation that is controlled at the push of a button via an [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":10095,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[68,15],"tags":[],"class_list":["post-14426","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-uncategorized"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>New product simplify maintenance and reduce costs - Melecs<\/title>\n<meta name=\"description\" content=\"PCB development for improved maintenance and reduced costs. 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